Hospital Oxygen Generator | Medical PSA Oxygen 93 Systems | Mentis Engineering
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12 Aug 2026 · Categories
Medical Oxygen in Hospitals: On-Site Oxygen 93 Generation with PSA Oxygen Generators

Why Is Medical Oxygen Critical for Hospitals?

Oxygen is widely used in intensive care units, operating theatres, emergency departments, neonatal and pediatric units, respiratory therapy and many other clinical applications.

For this reason, a hospital oxygen system must provide more than adequate flow.

It should also ensure:

  • continuous oxygen availability,
  • controlled product quality,
  • stable pressure,
  • sufficient peak-flow capacity,
  • continuous monitoring,
  • alarm management,
  • backup oxygen supply,
  • continuity during maintenance.

Medical oxygen is not an ordinary industrial utility. It is a life-support infrastructure.

What Is a PSA Oxygen Generator?

PSA stands for Pressure Swing Adsorption.

Atmospheric air contains approximately 21% oxygen and 78% nitrogen. In a PSA oxygen generator, compressed and conditioned air passes through adsorption vessels containing Zeolite Molecular Sieve – ZMS.

The zeolite preferentially adsorbs nitrogen, allowing an oxygen-enriched product gas to leave the generator.

A typical hospital system may include:

Air Compressor → Air Receiver → Filtration and Drying → PSA Oxygen Generator → Oxygen Receiver → O₂ Analysis → Medical Gas Pipeline

Two adsorption vessels operate alternately, allowing continuous oxygen production.

What Is Oxygen 93?

Oxygen 93 is the terminology commonly used for medical oxygen produced by PSA technology.

In medical PSA applications, oxygen concentration is typically within approximately 90–96% O₂ by volume, subject to the applicable pharmacopoeia, national regulations and medical gas requirements.

The critical point is not oxygen concentration alone.

The complete system must also address gas quality, contamination control, pressure, monitoring, alarms and supply continuity.

Why Produce Medical Oxygen On Site?

Traditional hospital oxygen supply may rely on:

  • liquid oxygen – LOX,
  • high-pressure cylinders,
  • cylinder manifold systems.

With PSA technology, the primary raw material is atmospheric air.

Oxygen is generated directly at the hospital, which can significantly reduce operational dependence on tanker and cylinder deliveries.

This can be particularly valuable for:

  • hospitals with high and continuous oxygen consumption,
  • remote healthcare facilities,
  • locations with difficult gas logistics,
  • expanding hospitals and healthcare campuses.

How Should a Hospital PSA Oxygen System Be Sized?

A medical oxygen system should not be sized only according to the number of beds.

Engineering should consider:

  • total bed capacity,
  • intensive care beds,
  • operating theatres,
  • emergency department demand,
  • neonatal and pediatric use,
  • historical oxygen consumption,
  • average flow,
  • maximum simultaneous demand,
  • peak-use factors,
  • required pipeline pressure,
  • future expansion.

The difference between average and peak oxygen consumption can be substantial.

For this reason, Mentis Engineering evaluates the actual demand profile and critical operating scenarios, not only daily Nm³ consumption.

Redundancy Is Essential

A hospital cannot treat oxygen interruption as a normal production shutdown.

A properly engineered medical gas system therefore requires an independent reserve or emergency oxygen source.

Depending on the project, configurations may include:

PSA + PSA + Cylinder Manifold

or

PSA + LOX Backup

For larger facilities, modular or N+1 redundancy can be considered so that oxygen supply can continue even during maintenance or equipment failure.

Continuous Oxygen Monitoring

Medical PSA oxygen quality should not be checked only during commissioning.

Depending on the system architecture, online instrumentation and automation can continuously monitor:

  • oxygen concentration,
  • system pressure,
  • oxygen flow,
  • receiver pressure,
  • compressor status,
  • alarms.

If gas quality or system parameters move outside defined limits, the control system should activate the appropriate alarm and safety logic.

PSA vs Liquid Oxygen – LOX

Criterion PSA On-Site Generation Liquid Oxygen – LOX
Oxygen source Atmospheric air External gas plant
Production At hospital Off site
Tanker dependence Low High
Electricity requirement Required Lower at site
Cryogenic storage tank Not required Required
Continuous gas purchasing Reduced Required
Expansion Modular Larger storage/delivery capacity
Main OPEX Electricity + maintenance Gas + logistics
Main dependency Power + equipment External supply chain

The objective is not to claim that PSA replaces LOX in every hospital.

For some large healthcare facilities, a strong architecture may be:

PSA = Main Oxygen Source
LOX or Cylinder System = Backup / Emergency Source

Where Does the Economic Advantage Come From?

LOX and cylinder oxygen costs can include more than the gas itself:

oxygen purchase + transportation + storage + tank/manifold infrastructure + logistics + supply management

PSA operating costs mainly consist of:

electricity + compressor operation + maintenance + filters + consumables

For high-consumption hospitals operating 24/7, the correct comparison should be made on the basis of:

cost per Nm³ of usable medical oxygen

rather than only the equipment purchase price.

The Mentis Engineering Approach

Mentis Engineering approaches medical PSA projects as complete oxygen-generation infrastructures.

We evaluate:

**Compressed Air Production

  • Air Treatment
  • PSA Oxygen Generation
  • Oxygen Storage
  • Online Gas Analysis
  • PLC/HMI Automation
  • Pressure and Flow Control
  • Backup Oxygen Source
  • Medical Gas Pipeline Integration**

Our objective is not simply to generate oxygen.

It is to engineer a reliable, monitored, energy-conscious and continuity-focused medical oxygen system according to the hospital's actual demand.

For Mentis Engineering, medical oxygen generation is not only about purity, flow and pressure.

It is also about supply security and system engineering.

Conclusion

PSA technology allows hospitals to generate medical oxygen directly on site from atmospheric air.

When properly engineered, on-site production can:

  • reduce dependence on external suppliers,
  • reduce logistics exposure,
  • improve cost predictability,
  • support modular expansion,
  • integrate with central medical gas systems,
  • improve supply security through independent backup sources.

Mentis Engineering considers PSA oxygen generation a core part of the hospital's critical medical gas infrastructure—not simply a standalone machine.

Share your hospital's oxygen consumption, bed capacity, peak demand and current LOX or cylinder costs with Mentis Engineering to evaluate the appropriate PSA capacity and on-site oxygen feasibility.

Mentis Engineering – On-Site Medical Oxygen Generation

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